Oil & Gas
Industry Solution

Oil & Gas

RAS Alloy provides NACE MR0175 compliant nickel alloys for sour service wellheads, downhole completion tools, subsea manifolds and offshore platform piping.

Typical Alloy Grades

625 / 825 / K-500 / C-276 / 718

Subsea wellhead connectors and Christmas trees — Inconel 718, Inconel 625

Downhole completion tools and packer components — Incoloy 925, Inconel 718

Sour gas production tubing hangers — Hastelloy C-276, Inconel 625

High-pressure gate valve stems and seats — Incoloy 925, Monel K-500

Offshore platform seawater piping — Monel 400, Inconel 625

Applicable Standards

NACE MR0175API 6AASTM B637ASTM B564
EEAT Case Study Failure Analysis

A North Sea operator experienced catastrophic Monel K-500 completion tool failur...

Problem

A North Sea operator experienced catastrophic Monel K-500 completion tool failure after 18 months in sour gas service.

Root Cause Analysis

Residual tensile stress exceeding 400 MPa at the thread root, combined with hydrogen charging from H2S, caused intergranular cracking. Hardness was 38 HRC — above NACE limit of 35 HRC.

Resolution

RAS Alloy now supplies K-500 in solution-treated condition (max 35 HRC) with post-machining stress relief at 530°C for 4 hours.

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